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Advantages Of Casting
Casting can produce complex shapes that would be otherwise difficult or uneconomical to make by other methods.
üFeatures like internal cavities or hollow sections can be achieved.
üLarge components can be produced in one-piece cast
üCasting is generally less expensive than other manufacturing processes.
üCasting foundries often utilize recycled materials thereby reducing waste materials that might otherwise end up in landfills.
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At Source we use three primary casting methods to mold both metal and plastic parts:
Die Casting
Sand Casting
Cold Casting
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Precision Casting Process
1. Die Casting
Die Casting involves pouring or injecting molten metal under high-pressure metal into a precision metal mold cavity at high speed, and the liquid metal is cooled and solidified under pressure to form a casting. This allows each part to be created with high precision accuracy and repeatability.
2. Sand Casting
Sand Casting is a less precise process than die casting with molds which are made primarily of sand with a certain percentage of clay mixed in. The use of sand molds allows for a lower initial set-up cost, and a shorter lead time of product development and first production launch, comparing to other processes. Sand casting can produce very large parts weighing of thousands of pounds.
3. Cold Casting
Cold casting molds are very low cost with production molds made from a master mold which liquid silicone is poured around to create a reverse mirror image. Silicone molds are durable, simple to construct and use, and are capable to reproduce very fine details on the surface of the part. Liquid poly resins comprised of two different liquid parts are mixed and poured into the silicone production molds, where it undergoes a chemical reaction to harden and produce an exact cast replica of whatever was used to make the mold. Vacuum chambers are used to draw any air bubbles from the liquid resin mixture. Similarly, silicone products can be made efficiently by the cold cast process using very thin-walled, low cost steel molds.
Contact us to learn more about aluminum investment casting services and our commitment to casting quality that includes inspection and testing to ensure high quality parts and services.
Why Choose HAOZHIFENG For Metal Casting?
HOAZHIFENG offers complete, turnkey domestic and offshore sourcing for your metal casting project, from the manufacture of the raw casting itself to additional precision machining services to plating, powder coating, and e-coating. Working from your designs, we will deliver custom metal castings that meet or exceed your expectations.
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Casting Parts FAQs
1. What are Casting Parts, and what materials are used in their production?
- Casting Parts are metal components that are formed by pouring molten metal into a mould. Common materials used for casting include aluminum, steel, iron, and copper.
2. What industries typically use Casting Parts, and what are the advantages of using this manufacturing method?
- Industries that frequently use Casting Parts include automotive, aerospace, and industrial goods. The benefits of using casting include the ability to create complex shapes and improve material properties, as well as lower production costs compared to other manufacturing methods.
3. How does the casting process work, and what are some common techniques used in the industry?
- The casting process typically involves creating a mold, melting the metal, and pouring it into the mold to harden. Some common techniques used in casting include sand casting, die casting, and lost wax casting.
4. How does the quality of Casting Parts compare to other manufacturing methods?
- Casting can produce high-quality components with excellent surface finishes, dimensional accuracy, and mechanical properties. This makes it a popular choice for many industries, especially in cases where precision and durability are essential.
5. What factors should be considered when selecting a Casting Parts supplier, and what is the typical lead time for orders?
- When choosing a Casting Parts supplier, it's crucial to consider factors such as expertise, quality control measures, and production capacity. Lead times can vary depending on product complexity and order volume, but typical delivery timelines range from a few days to several weeks.
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